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Machining and Assembly of a Hydraulic Fluid Filter & Manifold Kit for the Commercial Aviation Maintenance Industry

Machining and Assembly of a Hydraulic Filtration Manifold Kit for the Commercial Aviation Industry
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Machining and Assembly of a Hydraulic Filtration Manifold Kit for the Commercial Aviation Industry
 

APM was asked to create a hydraulic fluid filter and distribution manifold kits for maintenance use on commercial airlines. We came through for this customer by producing a complex assembly using our engineering, precision machining and finishing services.  These kits would need to be manufactured to high standards of quality due to their role in the maintenance of an airliner’s hydraulic control system.

Our work started with engineering and the selection of high strength 4130 alloy steel for the kit. To preserve accuracy in the fabrication process, CNC machining methods includied milling, turning, drilling, deep drilling, threading, porting and finishing. Our equipment included a CNC turning center, a CNC vertical machining center and an automatic saw. This combination of cutting-edge methods and high quality material allowed us to achieve tolerances of ± 0.001” on the 6.25” x 1.90” x 1.50” part. Subsequent electroless nickel plating provided an excellent finish and rust protection.

Production of each kit was followed by a thorough dimensional inspection that incorporated thread and port gages. Orders of 25 – 50 pieces were delivered with 4 to 6 week lead times. Through our high accuracy production and an engineering team capable of processing highly complex designs, APM delivered this durable, reliable and high performance product.

APM takes pride in the diligence and precision that we put into our projects. Customers looking for a complete, single-point solution for their manufacturing needs will find one with us. Contact APM today.

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HIGHLIGHTS OF THIS FILTRATION MANIFOLD MACHINING PROJECT:

Product Description Hydraulic Fluid Filter/Distribution Manifold Kits for Commercial Airlines
Capabilities Applied/Processes Primary:
Material Procurement
CNC Milling and Turning – Rough and Finish Machining
Drilling, Deep Hole Drilling, Threading, Porting

Secondary:
Electroless Nickel Plating
Equipment Used to Manufacture Part KASTO SSB 260 VA – Automatic Saw
OKK VM5 III – CNC Vertical Machining Center
MORI-SEIKI NL2000 MC – CNC Turning Center
Overall Part Dimensions 6.25” Length x 1.90” Wide x 1.50” Thick
Tightest Tolerances ± 0.001”
Material Used 4130 Alloy Steel
Material Finish Elecroless Nickel Plating
In process testing/inspection performed 100% Dimensional Accuracy in process. Thread Plug Gauges and Port Gages employed.
Industry for Use Commercial Aviation Maintenance
Volume 25-50 pcs. per Order
Delivery/Turnaround Time 4 – 6 Weeks
Delivery Location Nationwide
Standards Met Customer Specifications, ANSI Y14.5M-1982, MS 33649
Product Name Filter Manifold Assembly
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